isotropic surface
A Comparison of Surface Roughness Measurement Methods for Gear Tooth Working Surfaces
Surface roughness is a critical parameter for gears operating under a variety of conditions. It directly influences friction and contact temperature, and therefore has an impact on various failure modes such as macropitting, micropitting and scuffing...
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Selecting media for optimum vibe bowl gear finishing
Choosing the best media depends on structure and shape of the tooth flank, and whether media components should be abrasive, non-abrasive, or a blend....
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Materials Matter: How to Set Up a Vibratory Bowl for Gear Finishing
The vibratory bowl is toroidal-shaped, consisting of a center hub surrounded by an OD wall. Direct drive machines have a motor and driveshaft set inside the center hub....
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Physical Characteristics of the Vibratory Bowl and How They Affect Processing Efficiency
Vibratory bowls are outfitted with hot-poured polyurethane liners and their durometer hardness is an oft-cited characteristic. But what is durometer hardness and how is it useful?...
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Materials Matter : Surface Finishing Rotorcraft Gearing
Rotorcraft gearboxes are designed with the utmost precision to withstand the tremendous demand and loads required to convert thousands of horsepower and RPM into hundreds of RPM and lift torque....
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Materials Matter : The State of the Art of Wind Turbine Gearboxes
Much has been written here about the global growth in the wind turbine industry. Today, more than 341,320 wind turbines are operating worldwide. In particular, the number of offshore installations has exploded in the past seven years....
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Materials Matter: Nitriding’s “White Layer” and Isotropic Superfinishing
Developed in the early 20th century, nitriding has evolved into a standard process across many industrial applications. Often considered the simplest technique for case hardening, the process is commonplace in aircraft manufacturing, bearings, automo...
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Repairing Wind Turbine Gears and Assemblies with Isotropic Superfinishing
As the wind turbine industry matures, the importance of operations and management (O&M) costs grows. In the early years of large kilowatt and small megawatt class wind turbines, pre-mature gearbox failure due to gear fatigue was very common and was a...
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Future Advanced Rotorcraft Drive System (FARDS) Full Scale Gearbox Demonstration
The Future Advanced Rotorcraft Drive System (FARDS) program focused on improving the performance and affordability of current aircraft drive systems....
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The Rapid ISF® Process
REM Surface Engineering's automotive process, Rapid ISF® (Isotropic Superfinishing), is able to produce a planar surface of Ra .1 µm or less in 4 minutes. The Rapid ISF Process increases fuel efficiency and power density and is compatible with a ju...
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REM ISF (Isotropic Superfinish) Process Overview
REM Surface Engineering's ISF Process Overview. A basic understanding of superfinishing for metal components....
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Materials Matter: Comparing Surface Roughness Parameters
Effective gear design must account for a range of potential failure modes. As discussed in previous Materials Matter columns, gear failure modes can be fatigue-based and progressive (such as micropitting) or sudden (such as scuffing)....
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