ISF Archives - Page 2 of 3 - REM Surface Engineering

Rotorcraft Gearbox Regulations: LOL (not what you think)

Posted by Mark Michaud on Monday, March 16th, 2020 in

The European Union’s CS-29 Amendment 7 places more stringent and rigorous testing requirements for certification of Category A type pressurized gearboxes under loss of lubrication conditions compared to the previous regulation....

Roughness Measurement Tips: The Scratch Pad

Posted by Mark Michaud on Thursday, January 16th, 2020 in

From the perspective of the shop floor environment, the previous Materials Matter column “Roughness Measurement Tips: 2 V 5” discussed the contact stylus 2-micron radius tip versus a 5-micron radius tip....

A Comparison of Surface Roughness Measurement Methods for Gear Tooth Working Surfaces

Posted by Mark Michaud on Friday, October 25th, 2019 in

Surface roughness is a critical parameter for gears operating under a variety of conditions. It directly influences friction and contact temperature, and therefore has an impact on various failure modes such as macropitting, micropitting and scuffing...

Vibratory Media Compositions vs. Attrition and Density

Posted by Bill Nebiolo on Tuesday, October 1st, 2019 in

The third in our multi-part series on vibratory processing of gears is focused on understanding how media of different compositions have varying attrition rates and densities, and why these are important in vibratory finishing of gears. ...

Selecting media for optimum vibe bowl gear finishing

Posted by Bill Nebiolo on Tuesday, August 20th, 2019 in

Choosing the best media depends on structure and shape of the tooth flank, and whether media components should be abrasive, non-abrasive, or a blend....

How-to-set-up-a-vibratory-bowl-for-gear-finishing-07-19-MM

Materials Matter: How to Set Up a Vibratory Bowl for Gear Finishing

Posted by Bill Nebiolo on Friday, July 19th, 2019 in

The vibratory bowl is toroidal-shaped, consisting of a center hub surrounded by an OD wall. Direct drive machines have a motor and driveshaft set inside the center hub....

Physical Characteristics of the Vibratory Bowl and How They Affect Processing Efficiency

Posted by Bill Nebiolo on Friday, July 19th, 2019 in

Vibratory bowls are outfitted with hot-poured polyurethane liners and their durometer hardness is an oft-cited characteristic. But what is durometer hardness and how is it useful?...

Measuring Tooth Flank Roughness

Posted by Mark Michaud on Wednesday, January 23rd, 2019 in

Gear performance has continuously increased over the past two decades. Improvements in metals, heat treatments, geometry, and lubrication are just a few of the sources of these improvements....

Surface Treatment of Powder-Bed Fusion Additive Manufactured Metals for Improved Fatigue Life

Posted by Danny Estrada on Friday, January 11th, 2019 in

High-cycle fatigue (HCF) tests were conducted on samples fabricated by two powder-bed additive manufacturing techniques....

AN ANALYSIS OF A LOSS OF LUBRICATION TEST OF ISOTROPIC SUPERFINISHED GEARS WITHOUT BLACK OXIDE COATING

Materials Matter : Surface Finishing Rotorcraft Gearing

Posted by Danny Estrada on Wednesday, October 3rd, 2018 in

Rotorcraft gearboxes are designed with the utmost precision to withstand the tremendous demand and loads required to convert thousands of horsepower and RPM into hundreds of RPM and lift torque....

Gear Expo Live! Ask the Expert with Mark Michaud

Posted by Mark Michaud on Friday, February 23rd, 2018 in

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ISF Surface Versus Machined Surface

Posted by Danny Estrada on Wednesday, March 26th, 2014 in

Why ISF® Surfaces are superior to machined surfaced: As the load of the mating surface is increased, the lubrication film becomes thinner, and the asperities of the machine surface contact each other resulting in plastic deformation, metal debris an...